Manufacuring

Features: Operation instructions can be projected on small drawers and boards; AR marker recognition or sensor-based Poka-Yoke function alerts the operator of picking errors with sound and light; Ultra-short-throw projector prevents the operator from being overshadowed by the projection.

Specifications: Illuminated image
Up to 100 inches (2.2m x 1.2m) *Depends on the projector used.; Poka-yoke function (fool proofing)
Camera type (AR marker recognition) or various sensor detection type
*For the camera type, the maximum number of AR markers that can be controlled by one controller is 256.

Issues	Solutions
Time-consuming visual work with picking lists Slow speed and poor productivity	The system shows “what is where” with images and text, and the picking quantity is displayed directly on the parts rack, so the operator can instantly know where the desired parts are and how many to take.
The system shows “what is where” with images and text, and the picking quantity is displayed directly on the parts rack, so the operator can instantly know where the desired parts are and how many to take.	Directly projecting instructions to the location of the necessary parts allows workers to avoid thinking and searching, drastically reducing picking errors. Even if there is a mistake in picking up the wrong part, a camera- or sensor-based error detection system prevents the error from occurring, thus eliminating the possibility of mistakes.
Shortage of manpower and time-consuming training of new employees	Direct instructions are projected directly onto the area where work is required, so it is easy and does not require reliance on human ability and experience. No need to rely on human ability and experience, as the system is easy for anyone, even newcomers, to perform the work.

Features: Irradiates picking instructions to existing SMT parts reel shelves; The location of the required reel of parts can be determined at a glance by simply scanning the barcode on the BOM list of the production board.; AR marker recognition or a sensor-based poka-yoke function alerts the operator to any picking errors with an audible and optical warning; Ultra-short focus projector ensures that the operator is not overshadowed by the projection.

Specifications: Illuminated image
Up to 100 inches (1.2m x 2.2m); Poka-yoke function (fool proofing)
Camera type (AR marker recognition) or infrared sensor detection type
In case of camera type, maximum 256 AR markers can be controlled by one controller.

Issues	Solutions
SMT factories, where high-mix, low-volume production and variable-mix, variable-volume production are the mainstream, have a large number of SMT component reels, and it is difficult to find the reels and put them on a cart.	Poka-yoke function to detect picking errors, which makes picking easy even for rookies, can also be included
When returning unused reel parts to their original positions, it is difficult to know where to put them back.	PPS projects instructions on where to return excess reels, drastically reducing mistakes.

Features: Flexible workbench with easy work changeover; Bright, easy-to-see projection supports workers by making it easy to see and understand at a glance.; Visualization of work contents enables not only the person in charge of the work but also the supervisor to confirm the contents of the work.; A variety of information can be displayed, including product name, quantity, product images, video, and sound, enabling anyone to perform standardized work.; Linkage to various external systems such as electric screwdrivers and torque wrenches is also possible.; In the case of a torque wrench, the system acquires a tightening signal and notifies with a warning sound and light when screw tightening is performed beyond the indicated number of revolutions; When a poka-yoke screen sensor is installed around the workpiece, a warning sound and light will alert the operator if a screw is fastened in the wrong place.; The use of an ultra-short focus projector prevents the operator from being overshadowed by the projection.

Specifications: Illuminated image
Up to 100 inches (2.2m x 1.2m) *Depends on the projector used.; Poka-yoke function (fool proofing)
Camera type (AR marker recognition) or infrared sensor detection type
*For the camera type, the maximum number of AR markers controlled by one controller is 256.

Issues	Solutions
Inefficient work with paper instructions Many mistakes are made in assembly work, and mistakes need to be reduced.	Assembly instruction images are projected on a board near or in front of the workpiece, allowing workers to work easily and quickly by simply following the images. The Poka-Yoke function warns the operator if he/she makes a mistake, so that he/she can prevent it.
Work content can be converted into data, work history can be managed, and traceability can be established.	Operator log management is possible.
Many mistakes in picking parts	The system shows “what is where” with images and text, and the picking quantity is displayed directly on the parts rack, so you can instantly see where the parts you want are and how many to take. Mistakes are alerted, so the operator cannot proceed to the next task unless he or she does the right thing.
Training time is required. It takes time to become proficient.	By projecting work instructions on video, even new operators can work from the first day while viewing images, etc. Easy system for beginners and less workload for operators

Features: Supports operators by projecting images of welding positions of parts during sheet metal processing; Eliminates the need to create processing jigs (gabaris) and reduces the time and labor involved.; Poka-yoke function using a sensor alerts the operator with an audible and optical warning if there is an error.; The use of an ultra-short focus projector prevents the operator from being overshadowed by the projection.

Specifications: Projected image
Up to 100 inches (2.2m x 1.2m) *Depends on the projector used.; Poka-yoke function (fool proofing)
Sensor detection type

Issues	Solutions
The company manufactures vehicle chassis and wants to build a system that improves efficiency and prevents mistakes.	The projector provides easy-to-understand instructions on welding locations and part specifications, and workers simply follow the information to perform their tasks easily and quickly. The system is equipped with a poka-yoke function, which alerts the operator if he makes a mistake, thereby preventing it.
Need to manage the time and effort required to create and manage processing jigs and other tools for sheet metal processing.	No need for machining jigs (gauge) because instructions are given via a projector.
Concerned about the production cost of machining jigs (gauge) for frequent specification changes and new models.	Even if a new model is added or specifications are changed, you can easily switch to a new model by making additional settings in the dedicated layout setting tool (99 patterns can be registered).
Many operation errors	Sensor detection alerts you if you make a mistake, so you cannot proceed to the next operation unless you do the right thing.

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